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Choosing the Right Protocol in Software Engineering for Industrial IoT

by Nick Mayer
RFA Engineering’s systems engineering team collaborates on optimizing complex system integrations, enhancing functionality and efficiency through tailored solutions.

Effective data collection is essential to modern industrial systems for supplying the data needed to train your Machine Learning (ML) and Artificial Intelligence (AI) models, as well as enabling remote maintenance and interaction capabilities. At RFA Engineering, we understand the critical role communication protocols like MQTT and XMPP play in creating robust, reliable solutions for our clients across the agriculture, mining, construction, and forestry sectors. 

Understanding Communication Protocols for Industrial Applications

Constrained Application Protocol (CoAP), Message Queuing Telemetry Transport (MQTT) and Advanced Message Queuing Protocol (AMQP) and Extensible Messaging Presence Protocol (XMPP) serve distinct but complementary roles in the industrial Internet of Things (IoT) applications. These protocols enable secure, efficient data transmission between devices and systems, a fundamental requirement for many complex engineering challenges we help our clients overcome.

ProtocolBandwidthSecurityScalabilityBest Use Cases
CoAPVery LowDTLSHighConstrained Devices, low-power IoT networks
MQTTLowTLS, ACLsHighRemote monitoring, telemetry, sensor data collection
AMQPMediumTLS, SASLHighEnterprise messaging, complex workflows
XMPPHighTLS, SASLMediumRemote monitoring, telemetry, and sensor data collection

CoAP: Constrained device – low power

(RFC 7252, RFC 7959, RFC 8974, RFC 9175, RFC 8613)

The Constrained Application Protocol (CoAP) is particularly well-suited for Internet of Things (IoT) applications due to its lightweight design and efficiency in constrained environments. One of its primary strengths is its low overhead, which allows it to operate effectively on devices with limited processing power, memory, and battery life. CoAP supports asynchronous communication and is built on the UDP protocol, enabling fast and efficient message delivery with minimal resource usage. It also includes features such as built-in resource discovery, multicast support, and easy integration with RESTful architectures, making it ideal for scalable IoT deployments. Additionally, CoAP’s support for confirmable messages and optional DTLS encryption ensures reliability and security, which are critical in many IoT scenarios.

MQTT: Remote monitoring, telemetry, and sensor data collection

(MQTT OASIS Standard, RFC 9431)

MQTT (Message Queuing Telemetry Transport) is a highly efficient and reliable protocol for IoT applications, especially in scenarios requiring low bandwidth, low power consumption, and high scalability. One of its main strengths is its lightweight publish-subscribe messaging model, which minimizes network usage and allows devices to communicate asynchronously through a central broker. This is particularly useful in environments with intermittent connectivity or constrained devices. MQTT also supports various Quality of Service (QoS) levels, enabling reliable message delivery tailored to the needs of the application. Its simplicity, small code footprint, and widespread support across platforms make it an ideal choice for large-scale IoT systems, such as smart homes, industrial automation, and remote monitoring. 

AMQP: Enterprise messaging, complex workflows

(AMQP OASIS standard, ISO/IEC 19464)

The Advanced Message Queuing Protocol (AMQP) offers several strengths for IoT applications, particularly in use cases that demand robust messaging, reliability, and enterprise-level integration. One of its key advantages is its support for guaranteed message delivery, routing, and queuing mechanisms, which ensure that messages are not lost even in the event of network disruptions or system failures. AMQP’s flexibility in handling complex messaging patterns, such as publish-subscribe, point-to-point, and request-response, makes it suitable for diverse IoT scenarios. Additionally, AMQP provides strong security features, including authentication and encryption, and supports transactional messaging, which is critical in financial or mission-critical IoT systems. Its standardized and interoperable nature also facilitates integration with cloud services and enterprise applications, making it a powerful choice for large-scale, high-reliability IoT deployments.

XMPP: Presence tracking, identity management, real-time messaging

(RFC 3920, RFC 6122)

The Extensible Messaging and Presence Protocol (XMPP) brings several strengths to IoT applications, especially those that benefit from real-time communication and extensibility. Originally designed for instant messaging, XMPP uses a decentralized, federated architecture that supports direct device-to-device communication without requiring a central broker. This makes it suitable for peer-to-peer IoT systems and reduces single points of failure. XMPP is built on XML, allowing for high flexibility and customization through namespaces, which enables developers to tailor the protocol to specific IoT needs. It also supports presence information, useful for tracking the availability of devices in a network. With dedicated support for security features such as TLS encryption and SASL authentication, along with mature libraries and tools, XMPP is a robust option for IoT environments that require secure, extensible, and real-time messaging capabilities.

Practical Applications in Product Development

At RFA Engineering, we integrate communication protocols into our engineering solutions based on specific client requirements and challenges. Our embedded software development team has extensive knowledge and experience implementing protocols for applications such as equipment telemetry, remote diagnostics, automated agricultural systems, and IoT device networks. Complemented by our electrical and mechanical capabilities, our software expertise creates comprehensive solutions that address real-world connectivity challenges.

Remote Monitoring and Diagnostics

By leveraging the correct protocol for the task at hand, we help clients develop systems that monitor equipment performance in remote locations while minimizing data transmission costs. This capability is particularly valuable in:

  • Agricultural equipment operating across large, dispersed areas
  • Mining machinery deployed in challenging underground environments
  • Construction equipment at temporary job sites with limited connectivity
  • Forestry equipment working in remote wilderness areas

Electronic Control Systems Integration

Our expertise in electronic control systems includes implementing appropriate communication protocols that enable effective interaction between components. Depending on specific requirements for latency, reliability, and bandwidth:

  • Collecting non-time-critical telemetry data from hydraulic systems via MQTT
  • Gathering performance data from drivetrain components for monitoring purposes
  • Monitoring engine parameters for diagnostics and maintenance planning
  • Enabling supervisory control functions where deterministic timing is not required

For time-sensitive control applications that require deterministic communication, we typically recommend industrial protocols specifically designed for control applications rather than messaging protocols like MQTT or XMPP.

Data-Driven Decision Making

The data collected through these protocols provides valuable insights that inform engineering decisions. Our clients benefit from:

  • Performance metrics that guide product refinement
  • Usage patterns that identify opportunities for optimization
  • Failure indicators that enable proactive maintenance
  • Operational statistics that validate design choices

Capturing Data with Context

Collecting data with context is crucial for training effective machine learning (ML) and large language models (LLMs) because context provides the necessary background and relationships that give data its true meaning. Without context, data points can be ambiguous, misleading, or incomplete, which can lead to inaccurate predictions or biased outcomes. 

Context allows models to learn deeper patterns, disambiguate meanings, and generalize more accurately to real-world scenarios. Ultimately, context-rich data leads to models that are more:

  • Reliable
  • Interpretable
  • Aligned with operator understanding.
  • The ability to enable machine learning algorithms to gain insight into Usage patterns that identify opportunities for optimization

Protocol Selection Considerations

When guiding clients through protocol selection, our engineering team evaluates several key factors:

  1. Bandwidth Requirements
  2. Security Needs
  3. Scalability Concerns
  4. Reliability Requirements
  5. Integration Complexity

RFA’s Approach to Protocol Implementation

Our systematic approach to implementing communication protocols aligns with our overall product development methodology:

  • We begin by identifying communication requirements and evaluating protocol options.
  • We analyze the technical and project implications of protocol choices.
  • We implement the selected protocols with appropriate security measures and performance optimizations.
  • Through validation and verification and compatibility testing, we confirm that the protocols perform as expected under real-world conditions.

Future-Proofing Your Engineering Solutions

In today’s fast-evolving tech landscape, staying ahead is key to success. We embrace innovative technologies like 5G for seamless IoT connectivity, edge computing for instant data processing, and AI for smart predictive maintenance—trends shaping the future of engineering. Our expert team integrates these innovations into your designs, ensuring your solutions not only meet today’s demands but thrive in tomorrow’s challenges. By choosing flexible protocols and forward-thinking strategies, we help you avoid expensive redesigns and keep your products competitive in a hyper-connected world.

Partner with RFA for Your Communication Protocol Needs

Whether you are developing a new product requiring remote data collection capabilities or enhancing an existing system with more robust communication features, RFA Engineering offers two flexible approaches to meet your needs:

  1. Complete Project Outsourcing: Our team can handle your entire protocol implementation project from concept through deployment, delivering a turnkey solution.
  2. Staff Augmentation: If you need to supplement your existing engineering team with specialized protocol expertise, our staff augmentation services provide skilled embedded software engineers and electrical engineers who integrate seamlessly with your team, either on-site at your facility or working from our engineering offices.

Our collaborative approach means we will work closely with your team to understand your specific requirements and develop a communication strategy that addresses your unique engineering challenges. With our systematic process, technical knowledge, and flexible engagement models, we will guide your project toward a successful implementation that delivers reliable performance in the field. Contact RFA Engineering today to discuss how our engineering services or staff augmentation solutions can help you implement effective communication protocols for your next project.

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